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Old 24-12-09, 14:02
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Brookster Brookster is offline
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T4 Post Icon 2.4D AAB Turbo/PP3 Project

Been doing some research on here and other sites and decided to go down the Turbo route for my 2.4D AJA Engine

The T4 2.4D Transporter is now getting Turbo'd need abit more power and after driving the VRS for a week i need more power for towing with the T4.


http://www.youtube.com/watch?v=44Bsw...eceived&lcor=1




Any advice would be greatley appreciated especially part numbers for the Oil feed pipework.

The engine has 94k on the clock and is a good solid unit.



Been on the T4 Forum for a while and here's the link for a conversion one of the T4 Lads built.

http://www.angelfire.com/wv2/westfal...pirated_UK.htm


i have a Volvo V70 Exhaust manifold ready to go on





and a KKK K14 Turbo




just need a T4 ACV Inlet manifold now and downpipe and the major components are all there then.

after that its just the boost pipes and oil pipes.



Here's all the part No's


Manifold intake: 074 123 713

Exhaust manifold: 074 253 033K (Standard 2.5tdi - 074 253 033G)

Turbocharger: 074 145 701B (Stanard 2.5tdi - 074 145 701A)

Gaskets of the Manifold intake: 074 129 717

Gaskets of the Exhaust manifold: 028 129 589 B (are 5 pieces)

& also the gasket: 028 129 748


inlet intake manifold gasket 074 129 717
exhaust manifold gasket 5 piece 028 129 589 B
dipstick for oil dipstick gasket 046 145 757 A
KKK14 Turbocharger oring 030 121 119
Turbocharger oil line gasket 035 145 757 C
Friction Ring and Spring (For Manifold Downpipe to Manifold) 161-298-115
İnlet manifold EGR square gasket 028 129 748

Here's all the other items required too from other forum cheers !





The finished project will look like this finished project but with a intercooler mounted in the front panel.



Last edited by Brookster; 20-03-18 at 14:43. Reason: additional info VARIOUS
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  #2  
Old 24-12-09, 14:03
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Brookster Brookster is offline
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Default Re: 2.4D AAB Turbo Project Nearly ready to fit

My KKK K14 Turbo has arrived for the T4 its off a Volvo V70 but has VW Part number 074 145 701B
(Standard T4 is 074 145 701A).

The Turbo is in excellent condition and no signs of wear and tear on the Turbine.

Just waiting to the Manifold whihc should be here tomorrow and need to find an inlet manifold.









Turbo Manifold has arrived its off Volvo V70 But as you can see its a VW Part - 074 253 033K (Same part no as 2.5TDI Item apart from B ref )





On the V70 Volvo the Turbo is mounted this way with exhaust point to the rear of the car with the engine mounted longitudinally.(T4 Transverse) i can mount it this way but will have to design a different pipework set up.




But if i fit it as standard T4 it requires rotating 180deg so a spacer will be needed to space the Turbo off the Manifold 10mm.

Last edited by Brookster; 10-10-12 at 06:51.
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  #3  
Old 24-12-09, 14:09
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Brookster Brookster is offline
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Default Re: 2.4D AAB Turbo Project Complete 22.12.11

ACV Inlet manifold is needed can't find one anywhere at the moment.

T4 SWB 2.4D Turbo

Last edited by Brookster; 22-12-11 at 13:41. Reason: finished
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  #4  
Old 24-12-09, 16:13
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golfgtioz golfgtioz is offline
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Default Re: 2.4D AAB Turbo Project

this could be a very interesting thread

would you not be able to use the inlet manifold off the same Volvo ?

https://www.vwt4forum.co.uk/showthrea...anifold&page=6

check out the manifold pic about half way down .. might be easier to get hold of than a ACV manifold

or ebay.de

http://cgi.ebay.de/T4-2-5-TDI-Ansaug...item518c41b45e

http://cgi.ebay.de/Ansaugkruemmer-Sa...item588440e3e6

http://cgi.ebay.de/VW-T4-Ansaugbruec...item3ca849765b

Last edited by golfgtioz; 24-12-09 at 16:27.
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  #5  
Old 24-12-09, 16:24
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tanjaz tanjaz is offline
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Default Re: 2.4D AAB Turbo Project

looking good matey wont be long and you will be up and running
good luck with it fella looks like few turbo conversions going over the xmas break lol

cheers jaz
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  #6  
Old 24-12-09, 18:04
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Brookster Brookster is offline
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Default Re: 2.4D AAB Turbo Project

Quote:
Originally Posted by golfgtioz View Post
Cheers for that bought the first one 49 euro plus postage



just a few more things for Santa to bring now

T4 SWB 2.4D Turbo

Last edited by Brookster; 24-12-09 at 19:21.
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  #7  
Old 27-12-09, 14:15
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Default Re: 2.4D AAB Turbo Project

Well now i have the inlet manifold i've being shopping for the ancilliaries.

Oil Feed for Turbo - from a Passat (10)


60mm - 51mm Elbow (10) for the Manifold, i will use the existing 60mm flange off the 2.4D Inlet and then the elbow reducer for the boost pipes.


51mm Elbows for the Turbo boost pipes Black ordered (5 ea)


60mm & 51mm pipe clips (.150 ea)


51mm x 600mm alloy boost pipe (15)


No intercooler yet , i will run without once it's running until i need to up the boost.

i need the dipstick oil adaptor and the oil return pipe.

also i'll call at GSF and get the gasket set tomorrow.

T4 SWB 2.4D Turbo

Last edited by Brookster; 27-12-09 at 14:17.
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  #8  
Old 30-12-09, 18:24
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Default Re: 2.4D AAB Turbo Project

ACV 2.5TDI Inlet Manifold arrived from Germany in two days, excellent delivery that .

As you can see the effects of the EGR Valve on the inlets with get covered in 10mm of Oily Soot.








New Inlet manifold gaskets & Exhaust also EGR Blanks Plates for the exhaust manifold



EGR Blank plate fitted



T4 SWB 2.4D Turbo
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  #9  
Old 30-12-09, 18:32
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fleetwood ric fleetwood ric is offline
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Default Re: 2.4D AAB Turbo Project

i cant believe someone is doing this cool one
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  #10  
Old 30-12-09, 19:31
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Default Re: 2.4D AAB Turbo Project

Cheers

Here my last Engine build

MK1 Golf GTI 2.1L 16v on Throttle Bodies ETC.

http://www.clubgti.com/forum/showthread.php?t=186028

T4 SWB 2.4D Turbo

Last edited by Brookster; 07-11-11 at 12:11.
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