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  1. Welcome to The VW T4 Forums
    Hi all just got my 1999 T4 2.5tdi learnt loads of this site Ive replaced headlight bulbs and associated wiring with relays works great updated the dashboatd speakers now the fault begins with the clutch pedal sticking half way up it did this intermittently for 200 miles then it gave up pedal...
  2. Engine & Gearbox
    My T4 2.4D (1994) is turning against me aiaiai! Second tow home today due to the plastic clutch pedal breaking again. Had to buy an entire pedal box before just to get the pedal itself. He's my daily drive and I can't work without him. Any genius on here got any tips on how I can stop this...
  3. Engine & Gearbox
    Hi everyone. Can anyone recommend the best place to get a new gearbox and clutch fitted to my T5 1.9 tdi. 2005 I had to have it towed back to my house by the RAC and have been quoted about £2500 to have the clutch replaced and gearbox reconditioned but also have to pay £200 to get the van towed...
  4. Engine & Gearbox
    Hi - On changing gear from 2nd to 3rd, something went ‘snap! In my 2004 T5. It sounds like the clutch has gone. The accelerator sounds ok in neutral but in gear the clutch is making a horrible screeching noise and the van’s not getting any power when I’m in gear. I’ve rolled to the side of the...
  5. Engine & Gearbox
    Hi, I would be very grateful of any advice on locating the clutch salve cylinder bleed housing. I have been having problems with the clutch fluid and its leaking out somewhere at the gear box end. I know where it should be, but I am having trouble locating it. Is it above the bell housing or...
  6. Engine & Gearbox
    HELP - the clutch pedal won't return to it's position. I can't select any gear while the motor is running and there is not a patch of oil under the motor (not motor oil). Does anyone know what has failed here? It would really be helpful to have an idea because I am in Italy and my 1997 T4 TDI is...
  7. Technical Threads
    Hi I have just agreed to buy a T5 1.9TDI which judders in 3rd and 4th gear when excellerating. I think this is probably the DMF as it also has a noise on tick over that goes when you put your foot on the clutch. I am trying to find quotes for the work. My local VW specialist are very good but...
  8. Engine & Gearbox
    Brethren ... I’m looking for advice. 2002 2.5TDI Caravelle. Last week went to pull away from a standing start and it felt like it was going to stall, it did ... and then the gear stick suddenly when sloppy ... so I discovered on here that it was likely to be the gear selector bushes/balls...
  9. Engine & Gearbox
    I have an 05 plate 2.5l T5 and I'm getting a knocking noise when i partially depress the clutch pedal, plus it runs lumpy. I have just had the dmf and clutch etc done as I thought that was on its way out. But the symptoms are still there. The knocking only happens on the first 1-2 inches of...
  10. Engine & Gearbox
    Evening all, Need to pick your brains about an issue I have with my van. Its a 2.5 2009 T5 with 135k on the clock. Its just had a new clutch and flywheel done by a local garage. Since the new clutch and flywheel was fitted, I am now getting vibration under full load when the engine speed is...
  11. T6 General Chat
    Hi I had a pendal remap done soon after getting a virtually new T6 104 BHP for a vw dealer; 12,000miles on the clock. Still two years left on the warranty. Having issues with the clutch pedal (experienced before remap). On release from a fully depressed position it sticks lightly with uneven...
  12. Engine & Gearbox
    Hey all, I'm just wondering on behalf of a friend. Is there are any other gearbox's that will directly fit into a 2008 1.9 T4? If so are there any threads about it? Any help would be much appreciated! Thanks Conner
  13. Engine & Gearbox
    Hi all, i have a confirmed leaky slave cylinder, as it's a 2003 t4 102bhp acv engined caravelle it has the slave cylinder in the gearbox so might as well suck up the cost and have the lot done in one go…anyone got a ballpark figure and a recommendation for a local specialist to replace the dmf...
  14. Engine & Gearbox
    Hi all, i have a puddle of fluid on the floor and classic slave cylinder failure symptoms….( the master cylinder was replaced along with pedal box before i bought it and that looks all nicely aligned and is bone dry i have had 3 failures of these on previous t4 so i'm deffo not losing fluid...
  15. General T4 Chat
    Hi, I have a T4 2.4 which has the non turbo AAB engine. I noticed today that there is a noise from the engine on tick over which disappears when you press the clutch pedal. It sounds to me like this is a faulty release bearing but having read other threads I understand that it could be the dual...
  16. Engine & Gearbox
    Hi, new to the site and here of course for a little advise in the hope someone's had these issues and corrected them, now I can see what I have has been covered before but it's leaving me in a tricky position really. So the vw in question here is a SWB 2013, 2.0 TDi 102PS T28 Transporter with...
  17. Engine & Gearbox
    Hi everyone, I have a question to ask about my 1994 T4. I have been experiencing difficulty getting gears for a short while. Then one day I couldn't get a gear at all unless I turn the engine off, put it in gear, then start up the van. It then wants to go even with my foot hard down on the...
  18. Parts For Sale
    Hi, Just doing a clear out in my garage and selling bits that I have bought over time for my T5 which now gone. Its for 2.5 TDI T5 130 bhp. 070141015SX - It cost 267 quid at VAG - I am looking for 150 ono. 7E0698151B - Brake pads set for T5 front - 50 quid posted
  19. Engine & Gearbox
    I've just reassembled everything after a leaking slave cyclinder / dmf /clutch etc. I've just noticed the clutch pedal poor again :-( Had to topup master cylinder again after the weeks use on / off. Not overly exited about pulling it all out again! Turns out the plastic bit that screws into...
  20. Engine & Gearbox
    just had van jacked up rattle noise coming from drive shaft/clutch/ gearbox and the clutch is juddering in reverse,i only had a new clutch fitted on 16/5/15.if you rotate the wheels back and forth there seems to be a rattle noise coming from said area.could it be play in the dmf system?. anybody...
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