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  1. Gearbox and Clutch repair needed

    Engine & Gearbox
    Hi everyone. Can anyone recommend the best place to get a new gearbox and clutch fitted to my T5 1.9 tdi. 2005 I had to have it towed back to my house by the RAC and have been quoted about £2500 to have the clutch replaced and gearbox reconditioned but also have to pay £200 to get the van towed...
  2. Breakdown: what does this sound like to you?

    Engine & Gearbox
    Hi - On changing gear from 2nd to 3rd, something went ‘snap! In my 2004 T5. It sounds like the clutch has gone. The accelerator sounds ok in neutral but in gear the clutch is making a horrible screeching noise and the van’s not getting any power when I’m in gear. I’ve rolled to the side of the...
  3. T5 6 Speed Slave Cylinder

    Engine & Gearbox
    Hi, I would be very grateful of any advice on locating the clutch salve cylinder bleed housing. I have been having problems with the clutch fluid and its leaking out somewhere at the gear box end. I know where it should be, but I am having trouble locating it. Is it above the bell housing or...
  4. Sudden clutch pedal fail

    Engine & Gearbox
    HELP - the clutch pedal won't return to it's position. I can't select any gear while the motor is running and there is not a patch of oil under the motor (not motor oil). Does anyone know what has failed here? It would really be helpful to have an idea because I am in Italy and my 1997 T4 TDI is...
  5. Clutch replacement

    Technical Threads
    Hi I have just agreed to buy a T5 1.9TDI which judders in 3rd and 4th gear when excellerating. I think this is probably the DMF as it also has a noise on tick over that goes when you put your foot on the clutch. I am trying to find quotes for the work. My local VW specialist are very good but...
  6. 2.5 TDI 2002 ACV - gearbox/clutch problem

    Engine & Gearbox
    Brethren ... I’m looking for advice. 2002 2.5TDI Caravelle. Last week went to pull away from a standing start and it felt like it was going to stall, it did ... and then the gear stick suddenly when sloppy ... so I discovered on here that it was likely to be the gear selector bushes/balls...
  7. knocking noise when clutch partially depress

    Engine & Gearbox
    I have an 05 plate 2.5l T5 and I'm getting a knocking noise when i partially depress the clutch pedal, plus it runs lumpy. I have just had the dmf and clutch etc done as I thought that was on its way out. But the symptoms are still there. The knocking only happens on the first 1-2 inches of...
  8. T5 2.5 Vibration under load

    Engine & Gearbox
    Evening all, Need to pick your brains about an issue I have with my van. Its a 2.5 2009 T5 with 135k on the clock. Its just had a new clutch and flywheel done by a local garage. Since the new clutch and flywheel was fitted, I am now getting vibration under full load when the engine speed is...
  9. Clutch issue t6

    T6 General Chat
    Hi I had a pendal remap done soon after getting a virtually new T6 104 BHP for a vw dealer; 12,000miles on the clock. Still two years left on the warranty. Having issues with the clutch pedal (experienced before remap). On release from a fully depressed position it sticks lightly with uneven...
  10. What Gearbox's can go in T4 from other VW's

    Engine & Gearbox
    Hey all, I'm just wondering on behalf of a friend. Is there are any other gearbox's that will directly fit into a 2008 1.9 T4? If so are there any threads about it? Any help would be much appreciated! Thanks Conner
  11. Dmf Clutch and slave cylinder replacement in Christchurch 03 102bhp acv t4 caravelle

    Engine & Gearbox
    Hi all, i have a confirmed leaky slave cylinder, as it's a 2003 t4 102bhp acv engined caravelle it has the slave cylinder in the gearbox so might as well suck up the cost and have the lot done in one go…anyone got a ballpark figure and a recommendation for a local specialist to replace the dmf...
  12. Clutch slave cylinder replacement 03 acv 2.5tdi

    Engine & Gearbox
    Hi all, i have a puddle of fluid on the floor and classic slave cylinder failure symptoms….( the master cylinder was replaced along with pedal box before i bought it and that looks all nicely aligned and is bone dry i have had 3 failures of these on previous t4 so i'm deffo not losing fluid...
  13. Clutch / release bearing noise VW T4 2.4

    General T4 Chat
    Hi, I have a T4 2.4 which has the non turbo AAB engine. I noticed today that there is a noise from the engine on tick over which disappears when you press the clutch pedal. It sounds to me like this is a faulty release bearing but having read other threads I understand that it could be the dual...
  14. Transmission noise to a judder in 1st and 2nd.

    Engine & Gearbox
    Hi, new to the site and here of course for a little advise in the hope someone's had these issues and corrected them, now I can see what I have has been covered before but it's leaving me in a tricky position really. So the vw in question here is a SWB 2013, 2.0 TDi 102PS T28 Transporter with...
  15. Mysterious Clutch Problem - Help Needed!

    Engine & Gearbox
    Hi everyone, I have a question to ask about my 1994 T4. I have been experiencing difficulty getting gears for a short while. Then one day I couldn't get a gear at all unless I turn the engine off, put it in gear, then start up the van. It then wants to go even with my foot hard down on the...
  16. Vw t5 2.5 tdi clutch - genuine clutch kit

    Parts For Sale
    Hi, Just doing a clear out in my garage and selling bits that I have bought over time for my T5 which now gone. Its for 2.5 TDI T5 130 bhp. 070141015SX - It cost 267 quid at VAG - I am looking for 150 ono. 7E0698151B - Brake pads set for T5 front - 50 quid posted
  17. Hydraulic leak O2G type gearbox pipework?

    Engine & Gearbox
    I've just reassembled everything after a leaking slave cyclinder / dmf /clutch etc. I've just noticed the clutch pedal poor again :-( Had to topup master cylinder again after the weeks use on / off. Not overly exited about pulling it all out again! Turns out the plastic bit that screws into...
  18. clutch

    Engine & Gearbox
    just had van jacked up rattle noise coming from drive shaft/clutch/ gearbox and the clutch is juddering in reverse,i only had a new clutch fitted on 16/5/15.if you rotate the wheels back and forth there seems to be a rattle noise coming from said area.could it be play in the dmf system?. anybody...
  19. clutch/gear sticking biting point problem

    Engine & Gearbox
    helllooo there, this is my first post and have a 97 td t4, with an abl engine code. when i select 1st gear and hold it at the biting point, the biting point seems to be move down until its at the floor. the longer i leave it the more it wants to pull me forward and i cannot disengage the gear...
  20. Clutch Failed

    T4 Syncro Garage
    Hi. My clutch is dropping to the floor. I'm presuming it's a full clutch replacement but there was no noise/squeal when it went. The pedal does not spring back. Is there a way to tell if it's a full clutch or possibly a slave cylinder or cable? Big job to fix if it's a full job? How much...