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  1. Engine & Gearbox
    Hi all, Long story short, a family member is currently driving my 2011 2 litre T5 on the continent and had a breakdown, loss of power, limp mode etc. A Local garage diagnosed it as a stuck EGR valve (stuck open apparently). Rather than repair it there, they offered to blank it (without a remap)...
  2. Engine & Gearbox
    Hello, I am replacing a CFCA in a 2015 t5. What is the easiest way? Lower the subframe or remove the front and lift it out? Bought an overhauled long block, so I need to swap all parts over. Any special tools I need for this job? Going to blend the EGR and I guess I need to gut the DPF. Would...
  3. T5 Conversions
    Please delet. Posted in wrong section!
  4. Engine & Gearbox
    Hi guys new to the forum. My T5 has started to make a kind of ‘whoooshing’ noise when I accelerate. I’ve had a look online here and people are saying it’s an air leak from the pipes form the turbo. But from looking and playing around with them I can’t see any damage or loose connections. I still...
  5. General Van Chat
    Hi all, long time since i've been on the boards. in short, i have a 2013 Sportline LWB Kombi, which i've owned from new, 80k on the clock, with the CFCA engine and rev 'A' egr valve. I've had the oil test done by VW Swansea and they have confirmed it has failed the test, and requires a...
  6. Engine & Gearbox
    Morning all and hi Had a breakdown yesterday, strange noise that sounded like the exhaust starting to blow, getting louder over a few minutes and then the flashing amber "coil" so i pulled over. I eventually got recovered home. The breakdown bloke read the obd and it was reporting turbo...
    egr
  7. Engine & Gearbox
    Hey all, So... Blue smoke on start up :eek: and only on hard acceleration once warmed up, but otherwise sounding and running well.. Any ideas on where best to start to resolve problem. The vans (T4, 2.5TDI, ACV) done nearly 300k and other than regular fluid/filter changes he's been a bit...
  8. Engine & Gearbox
    I did an EGR clean yesterday - first time I've done it and it needed it (though I've seen a lot worse..). After replacing it, it's not revving above 3,000 revs. I can only assume either the EGR is completely shot or I've, inadvertently, dislodged a connector or something? I've not got any...
  9. Technical Threads
    I have recently replaced my T4 with a 2012 T5 Sportline. How do you find out what version of the EGR Cooler is fitted to the van. From research it should be fitted with version D, but many of the items under the bonnet have stickers showing 2011's date. Can it be seen on the unit or do I need...
  10. Engine & Gearbox
    Hi all, I’m a relative newbie to the T5(.1) club having recently purchased an ex-RAC T5.1 140 with 128k on the clock. The engine light came on the other day so I scanned it and it’s showing an EGR fault – insufficient flow. I suspect it’s just full of carbon and in need of a good clean. Can...
  11. Engine & Gearbox
    I've got a T5.1 102, 58k on clock. Drove the half mile to asda the other day and when i came out of the shop it went into Limp mode upon starting, the rev counter give a little spike in the process. flashing glow plug light disappeared by the next day, the yellow ending light stayed on...
  12. Engine & Gearbox
    Hi guys, This little nipple thing is broken on my van and I think air is escaping, causing a slightly annoying hissing sound on acceleration (it seems to lessen when I push the nipple back on). Does anyone know what it's called, or even better, have a link to where I can buy a replacement? Or...
  13. Engine & Gearbox
    Ready to head off on holiday in my 2011 T5 this week and engine management light starts blinking. Took it into the garage this morning and they said EGR needs replaced and parts plus fitting will be around the £600 mark. Any other owners experience of this? Would be nice to find a way to get...
    egr
  14. Engine & Gearbox
    Alright everyone, I do pop my head in here every now and then, but should properly introduce myself, so Hi :) I'm chucking an EGR delete pipe on my 2.5 this weekend, and just wondering if I can get rid of all the vacuum pipes and stuff that sits in the top of the engine bay and connects to the...
  15. Engine & Gearbox
    I have a 2000 2.5tdi (88bhp recently-ish remapped by Pendle) that has been running like a dream. I Drove to work fine this morning, left work and started up ok but when accelerating in 1st/2nd will barely move (like no-turbo) and won't rev above 3000rpm. If i put it in neutral and rev fully for...
  16. Engine & Gearbox
    Hello folks This week I had to get the EGR valve replaced on my 2012 Sportline. I had to get it replaced under warranty at just under 10,500 miles but my warranty ran out in April this year and it went again with only 28,000 miles on the clock. So including the one that was in it from the...
    egr
  17. Engine & Gearbox
    Hi, Loads of info on the forum and the www for cleaning/removing/replacing an EGR valve on the pre face-lift 1.9l 4 cylinder engines but i can't find a thing on how to do it on the new 2.0l engines. Found plenty of info about the EGR's failing on the facelift's due to exhaust gas...
  18. Engine & Gearbox
    I know there are loads of post on this topic but can't find the answer I'm after. I've got a blanking plate and gaskets on it way so hoping to get the job done soon. I want to remove the egr to give it a good clean. To do this I have to pull out the 2 vacuum hoses - do I literally just pull them...
  19. Engine & Gearbox
    Hi guys, I am going to blank the EGR valve on my 151bhp AXG engine. The valve looks different than in the technical guide for the 102bhp. It is like this: It seems better to blank it on both sides of the pipes according to vwt4 wiki In order to proceed with the blanking: 1) should I...
  20. New T4 Members Forum
    Hello all. Great forum with lots of good stuff. I've been running my 2002 2.5 non inter cooler turbo for 4 years now and it's c hanged roles from day van - with full width rock n roll bed, split charge to run interio r lights and 400w Pioneer system- to builders van while rebuilding our new...
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