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  1. Fan Duct selector toggle/switch broken

    I have 2008 T5 Transporter with the same problem as all of them have. The rotor-toggle for the fan duct selector is broken. As the rest of them this one had a kinked wire, and i tried to fix it. But i think the wire was kinked from the other parts deeper inside beeing jammed / stuck. Trying to...
  2. Stubborn gear change

    Engine & Gearbox
    Hi everyone! Our '96 2.4D Caravelle is, once more, causing some head scratching. We had a new clutch fitted at Christmas, so suddenly had a full set of gears to play with once more. The latest problem is that the year change is very awkward, particularly when the engine and 'box are cold...
  3. Jumping out of 1st gear

    Engine & Gearbox
    Afternoon all... Looking for some thoughts on my current problem. The patient: 99 Caravelle, 2.5TDI, ACV Enging, AFK/02G box. A bit of history: Gearbox exploded on the Humber Bridge back in 2010, got a relacement fitted (2nd hand), has been intermittently jumping out of 1st ever since...
  4. Gear lever problem (after bush repair)

    Welcome to The VW T4 Forums
    I've repaired the bushes on my 1999 1.9 T4 which if I'm honest was unbelievably easier than the majority of the posts on here suggest. I think the major Issue people seem to be having is getting the bushes on to the t bar and and the socket in to the mount. The socket was simple and is just a...
  5. Gearbox woes...jumping out of 5th

    Engine & Gearbox
    I'm trouble with 5th gear...It wouldn't select at all, replaced the shift segments and it now selects but jumps out as soon as you touch the throttle. The gearbox oil was low and from what I've read about others having similar issues, it sounds like the 5th gear cogs will need replacing. Checked...
  6. T4 automatic gear selector initial engagement problem

    Engine & Gearbox
    Hi all, Recently I've been having a small problem with my 2.5TDI T4 auto (03) which I'll describe as best I can in the hope someone can help T: As with most automatics (I think), in order to select a gear once the engine is started, you need to depress the brake pedal. On doing so, you can...
  7. Gearbox Selector Fork, 5th Gear problems...please help!

    Engine & Gearbox
    Hopefully someone can help... Basically my 2.4D is running A1 apart from no drive, when in 5th. Gearbox is quiet, no crunches, noise, ect...changes into 5th whether the engine is running or not, but as I say there's no drive:( Read a lot of posts involving 5th gear upgrades, so took the...
  8. Bad F ing design!!

    Engine & Gearbox
    :bhd Lost pretty much all my gears two days ago. One minute all ok, next I shift out of first from the lights to find nothing in all gears. After some feable wobbling and pushin and pulling of the gear lever I managed to find 3rd and limp home. Fortunately the roads were quiet. After much...
  9. VW guide for servicing gear selector mechanism

    Technical Articles
    Click below link to open PDF file. .