I will do a post with all the bits you will need to fit it on a 1.9 td mate it is a bit tightI'm looking forward to reading your intercooler fitting experience. I have bought one like yours, also to go in my TD, an 800 special. So far I've not done the EGR mod. I was planning on doing the whole job in one go, but hadn't worked out the route for the piping yet.
It all looks a bit tight, so doing something to the manifold sounds a sensible thing to do. It may be beyond my competence to do that though - depending on what you do/how you do it.
but it looks like with a new inlet on the manifold it will work well i am trying to keep the pipes as short as possible.
I hope to spend a bit of time making the rest of the brackets this weekend T: