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Discussion Starter · #1 ·
hi wonder if anyone could help me its driving me nuts.

i have got a 1996 t4 800 special 1.9td abl engine and dka gearbox
the gearbox has completely blown on the way home from buying it and i cant find another box to fit .
is there any other model boxes of any of the vw range that will fit straight on i have seen 2.4 boxes on ebay but dont know if they will fit.
any help will be greatfull cheers :)
 

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2) Gearbox Data for 1.9 TD, 2.4D na and 2.5 petrol models




Clutch Diameters
  • 1.9 TD ABL 215mm
  • 2.4 D na AAB 215mm
  • 2.4 D na AJA 219mm (with twin mass flywheel)
  • 2.5 Petrol AAF, ACU, AEN, AEU 228mm
  • 2.5 Petrol AET, APL, AVT 228mm
Available Final Drive Ratios
  • 4.941:1
  • 4.611:1
  • 4.563:1
Common Internal Ratios
  • reverse gear 3.600:1 18 tooth gear (3.800:1, 19 tooth - AYD,AYF)
  • speedometer drive 0.600:1
  • 1st gear 3.778:1
Gear Sets

T4a Caravelle Multivan




AYF, CCX*
  • 2nd 2.118
  • 3rd 1.360 (1.345 - AYF)
  • 4th 0.971
  • 5th 0.756 (34:45)
  • Final Drive 4.941
  • Overall Ratio in 5th Gear 3.735:1 = Theoretical Road Speed @ 3,000rpm 62mph (100km/h)
CCY, CHS, CRN
  • 2nd 2.118
  • 3rd 1.360
  • 4th 0.971
  • 5th 0.756 (34:45)
  • Final Drive 4.611
  • Overall Ratio in 5th Gear 3.486:1 = Theoretical Road Speed @ 3,000rpm 66mph (106km/h)
CPV
  • 2nd 2.063
  • 3rd 1.348
  • 4th 0.967
  • 5th 0.769 (30:39)
  • Final Drive 4.563
  • Overall Ratio in 5th Gear 3.509:1 = Theoretical Road Speed @ 3,000 rpm 66mph (106km/h)
T4a Transporter




AYD, CCW, CHP, CRL
  • 2nd 2.118
  • 3rd 1.458 (1.429 - AYD)
  • 4th 1.029
  • 5th 0.837 (36:43)
  • Final Drive 4.611
  • Overall Ratio in 5th Gear 3.859:1 = Theoretocal Road Speed @ 3,000rpm 60mph (97km/h)
CPW
  • 2nd 2.063
  • 3rd 1.455
  • 4th 1.034
  • 5th 0.838 (31:37)
  • Final Drive 4.563
  • Overall Ratio in 5th Gear 3.824:1 = Theoretical Road Speed @ 3,000 rpm 61mph (98km/h)
T4b Caravelle




DJZ, DQL, EVY
  • 2nd 2.118
  • 3rd 1.360
  • 4th 0.971
  • 5th 0.756 (34:45)
  • Final Drive 4.611
  • Overall Ratio in 5th Gear 3.486:1 = Theoretical Road Speed @ 3,000rpm 66mph (106km/h)
DCW, DQH, EVW
  • 2nd 2.063
  • 3rd 1.348
  • 4th 0.967
  • 5th 0.769 (30:39) 0.744 (29:39) - DQH, EVW
  • Final Drive 4.563
  • Overall Ratio in 5th Gear 3.509:1 = Theoretical Road Speed @ 3,000 rpm 66mph (106km/h) 3.395:1 - DQH, EVW = 69mph (111km/h)
T4b Transporter




DKA, DQM, EVZ
  • 2nd 2.118
  • 3rd 1.458
  • 4th 1.029
  • 5th 0.837 (36:43)
  • Final Drive 4.611
  • Overall Ratio in 5th Gear 3.859:1 = Theoretical Road Speed @ 3,000rpm 60mph (97km/h)
DCU, DQG, EVU
  • 2nd 2.063
  • 3rd 1.455
  • 4th 1.034
  • 5th 0.838 (31:37)
  • Final Drive 4.563
  • Overall Ratio in 5th Gear 3.824:1 = Theoretical Road Speed @ 3,000rpm 61mph (98km/h)
Dates and Chassis Ranges




T4a from:
  • 01.90 L M AYD, AYF
  • 08.91 N CCW, CCX*, CCY
  • 08.92 P CHP, CHS (1.9 ABL launch)
  • 08.93 R (to 12.93) CRL, CRN
  • 01.94 R (from 01.94) S T (to 12.95) CPV, CPW
* the CCX gearbox was also fitted to 1.8 PD, 2.0 AAC and 1.9D 1X engines




T4b from
  • 01.96 T V (to 04.97) DCU, DCW, DJZ, DKA
  • 05.97 V W X Y 1 (to 08.00) DQG**, DQH**, DQL, DQM
  • 09.00 1 2 3 EVU**, EVW**, EVY, EVZ
** these gearboxes were fitted to 2.5 85kw petrol engines only from 05.97
 
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