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Discussion starter · #62 ·
Yeah the workshop is ace, my boss is a bit of a petrol head and loves that we're in there faffing about. It's also quite nice doing something like the bed, admiring your hard work then climbing in and sleeping in it straight away.

Fitted some 18mm shims under the bed frame last night, decent clearance for bikes now, still probably not enough to use the rockmounts profile but can't win them all.

Might try and do the floor next week
 
Discussion starter · #64 ·
Some shevanigans:

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Old floor up, surprising lack of ming underneath. Cleaned up and treated and filled screw holes

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Cut and glued in some fillets in bigger gaps to take some bounce out of the ounce. Photo is probably pre glue so don't judge me just yet...

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Did a carpentry thing with a router using old floor as a guide. Surprisingly straight forward and incredibly aestically pleasing.

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Made a mock up of bike tray and pre drilled some holes ready for fixing after floor is layed

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Yes I decided to glue the floor down. Will I regret it? Knowing me, probably. But in it to win it now. Will let it all cure tonight then have a crack at the bike drawer tomorrow.
After doing nothing to the van for the last few months due to work/family commitments it was nice to finally achieve something. And yes I did enlist the help of my friend who happens to be a Polish wood wizard.

Need to decide on a floor now. Are altro type flooring hard to lay? Seems like one of those black magic tasks. Anyone know of any decent suppliers? Thanks in advance
 
Discussion starter · #67 ·
2 posts in 2 days, what a treat. Last day in workshop today so wanted to get the bike tray thing done. Cover notice: I am not a carpenter, so don't @ me if you spot anything sketchy!

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Started by remaking the tray, as I had an offcut from the floor. I had (what I thought were)all the dims, was recommended to glue and pin the upstand bits and clamp it for a while. Spoiler alert this didn't really hold well enough and I banged a load of screws in it as well extra girth

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Runners fitted to the alu profile using tech screws, seem to hold fine as there's about 20 screws a side. Found this bit quite stressful, I'm not used to precision.

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Decided to use another bit of profile for the fork mounts, means I could have the tray lower as I won't have a nut fixing the other side to worry about. Glued and tech screwed.

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Test fit wasn't brilliant, I was a few mm off somewhere. So in a cowboy move I slotted some shims between runner and try, works fine for now. I'm very aware this isn't the finished article, but it will do for not until I get another week in the workshop.

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And there she is. Slides in and out like a new one. My only grind is the gaps between the channels that the forkmounts are fitted to are a little tight so there's some bar touching going on, but I'm not that stressed about it.
Got enough room down the middle to fit a 3rd bike when I eventually get an ebike. It will be tight with 3 but it will work.

I need a beer and a shower.
 
Discussion starter · #69 ·
Your a long way in front of me but I am considering having the whole middle of the garage floor on a slider, I had a 400kg version in my pickup that could fully extend and it would be super useful for our bikes and other stuff
Yeah that sounds ace! Seen some people do it and it works great. For some reason I didn't think it would work for me, I plan on having a hatch in the bulkhead (which I haven't made yet) so I can fit my longboard through it, thought having a full width tray may induce faff in that department. They do look great though, can fit as many bikes as you like on it then!
 
Looking good Gav - so much more space to play with in a Crafter for things like sliding bike drawers etc.
If you need Altro, I can highly recommend Harrisons Trim Supplies -they sell it on a roll so would be ideal for the floor of a Crafter. They also do slightly cheaper alternatives to the usual heavy duty stuff (I forget it's name) which is slightly lighter but more than plenty hard wearing enough for van use. It's what I used in my van.
 
Discussion starter · #71 ·
Looking good Gav - so much more space to play with in a Crafter for things like sliding bike drawers etc.
If you need Altro, I can highly recommend Harrisons Trim Supplies -they sell it on a roll so would be ideal for the floor of a Crafter. They also do slightly cheaper alternatives to the usual heavy duty stuff (I forget it's name) which is slightly lighter but more than plenty hard wearing enough for van use. It's what I used in my van.
Weirdly, i'm finding it a bit of a paradox, probably because i've bought the wrong van. From the outside, it looks enormous, and when it's empty the inside looks enormous. But when you start putting stuff in it, it fills up quick.
As i've mentioned before it being RWD i've lost that bit of floor height, before fitting the bike tray I was convinced i'd have a bit of wiggle room and be able to drop the bed a bit to give me some sit up room but no, I think there's about 22mm between bars and the bottom of bed frame. I am used to the bed being that high so it's no biggie, if i haven't got anything to stand on I have to do what i've affectionately called 'the salmon', basically belly flop myself onto the bed, gotta keep my hips high to avoid them smashing against the frame. The lady friend doesn't stand a chance of getting up there though.
I was also convinced i'd be able to sleep down the van rather than across. You probably can, but it would eat up too much of the living area/kitchin bits in my opinion. So now i'm looking into getting some dumbo ears fitted, which probably isn't cheap.

Basically, i should have bought a long wheel base. There, i've said it.

Thanks for the heads up on harrison, don't know why i didn't think to check there, they do everything.
 
Looks a great set up, could only wish for that sort of space 🙌

The salmon made me laugh, in my case it'd be more of 'the seal' re-enacting as one breaches the water onto an iceberg!
 
Discussion starter · #75 ·
That looks really good, much more sophisticated than my setup. I suspect mine, made up of bits scavenged from builders waste, came in slightly cheaper, if it isn't quite as pretty.

Rhys
Only new bits are the runners, everything else is scavenged/rescued from the skip. Alright the 12mm ply is offcut from sheet I bought for the floor so maybe that doesn't count. I've since found a rogue sheet of the hexaboard stuff that we'd removed from a base of a flightcase so version 2 will be made out of that. Might even make it the correct size this time, stranger things have happened.

Side note: I'm now low key obsessed with the mule van stuff. I mean, it is obscenely expensive, but have you seen the roof rack they do with a built in light bar? Mule Roof Rack Aluminium LWB Single Light Bar MAN TGE VW Crafter 2018 now you have.
 
Discussion starter · #76 ·
Spent some money today, kids. Side flares from evo, thermal blackouts for front from cjl (expensive but i'm done with window suckers), rear window blinds and surrounds arrive tomorrow, some L track and some lower height bike forkmounts also coming so bikes will sit lower so i can drop the bed a bit and a fold out mattress for the front seats for the little dude. How exciting! Does mean the 2 rockymounts forkmounts i currently have will be for sale if anyone is after some, not entirely sure where the keys are though.
 
Side note: I'm now low key obsessed with the mule van stuff. I mean, it is obscenely expensive, but have you seen the roof rack they do with a built in light bar? Mule Roof Rack Aluminium LWB Single Light Bar MAN TGE VW Crafter 2018 now you have.
It really is nice gear! My mate has just fitted the bull bar to his new crafter conversion.

He then had it coated to match the colour of his van, even nicer. Not seen it yet, I'll take pics if I can

 
Discussion starter · #79 ·
Where have you bought the window blinds from? Are they vanshades?
Van shades don't do any that fit, unfortunately. I got them from van concept in the end. Crazy money but come as a kit, we're going away in the van on monday so dont really have time to fettle. I'll be fitting them tomorrow evening/friday so i'l let you know what the craic is.

front shades arrived today for cjl, again mental money but they seem good quality, they've got boards in them so kinda rigid with joins so they fold up. Side windows fit via magnets, windscreen via 2 turnbuckles and I guess visors. Very excited to not have to use window suckers ever again.
 
Discussion starter · #80 ·
It really is nice gear! My mate has just fitted the bull bar to his new crafter conversion.

He then had it coated to match the colour of his van, even nicer. Not seen it yet, I'll take pics if I can

Not sure I'll ever have enough spare cash to get it, but that roof rack ticks all kinds of silly I don't need it but I want it boxes.
 
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