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Just failed MOT on emissions!! Any ideas??

8.1K views 9 replies 4 participants last post by  Plateletboy  
#1 ·
Hi folks. My 2006 1.9 T5 has just failed it’s MOT on emissions (alongside a bulb, tyre and headlight aim).

It was coming out at 2.99 when it needs to be 1.2.

I will put some diesel cleaner through it and give it a good run but wondering if anyone had any advice on things to check? It is putting out a puff of black smoke on hard acceleration. It’s done 187k miles.

I have just checked the injectors using Vag com and got readings from -0.66 to + 0.96 (so within the +/- 2 limit??).

I will check all of the intercooler hoses at the weekend when I get chance to have a good look to see if there is a leak.

Could it be the turbo? How would I check that? Movement of the spindle??

Anything else?

Thanks in advance.
 
#4 ·
Yes.! cover the sticker with black tape and they have to default to 3.0 I think. Basically i don't believe the 1.9 PD could ever blow 1.2 - even cars with DPFs are limited to only 0.7 and they shouldn't have ANY smoke... Mine is stickered at 0.9..!!?!?

however, try the Archoil ar6400 (?). it is very good and dropped 1.0 off mine. thrash it. check the boost seals and all hoses. then you're down to injector seals, injector servicing and perhaps oil leaking past turbo. Obviously check for any fault codes stored
 
#8 ·
Hi all, just been back for a second go at the MOT having put a bottle of pre mot redex through it and replaced all of the intercooler pipe seals (8 of them!). It did better but still too high. Tester suggested a Terraclean. I have had the EDR off and cleaned it (a few weeks ago). It is already pretty oily and sooty. Could too much oil be getting through? But then I would expect blue smoke and I am not getting that - just black!
Readings attached - nearly got there!
185924

185925

185926

Actually got worse at the end! He said it was a bit odd that it got worse. I got it hot and gave it a good run pre mot.

have looked at injectors on VCDS and look within tolerance. Also can’t see anything wrong with sensors. I may have to post some data on here and get an opinion.

any ideas what to tackle next?