A month ago my wife and I finally bought our first T5, a 63 plate 140PS in dark wood from Listers in Coventry. We love the colour, we wanted something a bit different and not too commercial looking so it seems to fit the bill!
The plan is to keep it looking pretty standard, I want to put some VW alloys on it at some point but that will have to wait a while until after I’ve got the interior to a stage we can camp in, ready for a trip to Scotland in the summer. Anyway, I thought it was about time I put some photos on of progress so far.
The van as we bought it
Interior stripped out, bulkhead straight on eBay
My wife doing what she does best. Also started applying the Silent Coat
I can't stop tapping the panels now to hear the thud noise where there was previously a ding noise!
The start of the oh-crikey-what-the-hell-have-I-taken-on stage, removing the bulkhead rail
I used a hacksaw, junior hacksaw and pliers to carefully cut down either side of each weld then bend the remaining metal back and forward to fatigue it until it broke off, leaving only the flat metal immediately next to each weld. These will be below the floor or under the side trim so out of sight.
I was really chuffed to get this out without having to resort to an angle grinder. I'm leaving the one side to attach a cupboard to.
Silent Coat pretty much finished, apart from the floor
Recycled plastic loft insulation in the sides and other cavities
I've used aluminium foil backed foam insulation stuff in front of the loft insulation
Also used this on the ceiling
As it is now with the hardboard panels back on temporarily
Next up I need to sort the floor and rear wall panels and carpet the walls once the windows have been fitted next month, plus start work on building the bed and units. Still plenty to keep me busy!
I'll update this thread as I do more.
Peter
The plan is to keep it looking pretty standard, I want to put some VW alloys on it at some point but that will have to wait a while until after I’ve got the interior to a stage we can camp in, ready for a trip to Scotland in the summer. Anyway, I thought it was about time I put some photos on of progress so far.
The van as we bought it


Interior stripped out, bulkhead straight on eBay

My wife doing what she does best. Also started applying the Silent Coat

I can't stop tapping the panels now to hear the thud noise where there was previously a ding noise!

The start of the oh-crikey-what-the-hell-have-I-taken-on stage, removing the bulkhead rail

I used a hacksaw, junior hacksaw and pliers to carefully cut down either side of each weld then bend the remaining metal back and forward to fatigue it until it broke off, leaving only the flat metal immediately next to each weld. These will be below the floor or under the side trim so out of sight.


I was really chuffed to get this out without having to resort to an angle grinder. I'm leaving the one side to attach a cupboard to.

Silent Coat pretty much finished, apart from the floor

Recycled plastic loft insulation in the sides and other cavities

I've used aluminium foil backed foam insulation stuff in front of the loft insulation

Also used this on the ceiling

As it is now with the hardboard panels back on temporarily

Next up I need to sort the floor and rear wall panels and carpet the walls once the windows have been fitted next month, plus start work on building the bed and units. Still plenty to keep me busy!
I'll update this thread as I do more.
Peter