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Please Help T4 Brakes not working

3.7K views 4 replies 2 participants last post by  tacochewy  
#1 ·
Evening Everyone.

Your thought would be much appreciated. Thank you.

The brakes on my 2000 model 2.5TDI ACV engine aren't working properly as they don't inspire any confidence when braking hard. Also at slow speed the pedal goes hard when pumped and no brakes indicating a No Vacuum senario.
The vacuum pump seems to be working as I have pulled the pipe off and placed my finger over it and can feel a fairly good vacuum and also taken the pipe out of the servo and placed my finger over the end and have a vacuum.
In the last 2 years I have replaced the following
Black Diamond front and rear discs.
Mintex front and rear pads.
Master cylinder.
Servo.
Front flexi brake pipes.
Load compensating valve.
Vacuum pump.
Vacuum hose from servo to pump.
The EGR valve has been replaced with an Allard EGR kit.
There is a pipe which I assume went to the original EGR valve from a vacuum valve behind the coolant header tank.
I'm not sure where to go from here, I've been thinking whether 4 or 6 pot big brake conversion may be the answer.

http://pbbrakes.com/volkswagen-t4-van-transporter-t4-90-03-front-big-brake-kit.html

I appreciate that its not a modern vehicle but the brake are not as good as my friends T4.

Many thanks in advance for any help trying to sort out and improve my stopping power.

Cheers
Ian
 
#3 ·
Have you tried replacing all your vacuum hoses?
I had a similar issue and replacing all the old braided vac hoses with silicon ones solved it. If your hoses are old, for a quick and instant check pull the end off each hose and snip off 1 to 2cm and replace, the new rubber at the connection maybe enough to solve the problem.

cheers
Chris
 
#4 ·
Hi Chris.
Many thanks for your reply.
I have been out and snipped the ends off the vacuum pipes and capped off the pipe that went to the EGR valve and it has made a huge difference so I will order some new silicone hosesT: