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Splines going in DSG Gearbox !!! ( HOW MUCH to FIX )

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7.8K views 10 replies 7 participants last post by  bobley  
#1 ·
All,

Just been given some shocking news....

I have a 2013 Caravelle with 85,000 miles on the clock with mainly Motorway miles, I have / had a slight clunk when going into first or reverse, so I thought I would give it some love and take it to the VW garage rather than my trusted local garage.

The VW garage had it for 4 days and came to the conclusion that the splines are worn down and this is causing the initial "Clunk" - they have packed the splines/joints ith grease and the Clunk has now gone - but they say it is just masking the issue.

So with regards to a fix.... they have said that they could send it away to a gearbox specialist and get it re-conditioned and that this would cost around ÂŁ2,000 or I would need a new gear box which is around ÂŁ5,000

I nearly p00ed myself at these costs, now the questions I would love some answers / suggestions to are :

  1. Has anyone else had this issue and had it fixed
  2. Are the prices quoted fair / reasonable
  3. If I don't get it fixed right now - whats the worse that could happen ( would it just require a new gearbox ?)

My local garage contacted their Gearbox guy - who happened to be the same guy as VW and he told them to stay away from getting it fixed as he just can't get the parts !!!!

Seems that I am not going to have a very merry Xmas this year :*


Please - advice / suggestions

Regards

Neil.
 
#2 ·
I think the driveshaft outputs on the transmission are iro ÂŁ700 and the driveshafts are iro of ÂŁ500 so ÂŁ2k is about right. Personally I'd have the clutchpacks done if the box was open so expect it to be higher.

I have a DSG at 146k and live with the constant concern of an expensive rebuild but at the end of the day I prefer the drive experience over the manual and lets remember the manual box also has it's issue so go figure.
 
#6 ·
YES - I have no idea how to do it though, it have had no issues since I bought it and there is plastic protectors covering everything,

But just google VW T5 + Spline - by the sounds this is a known issue and has been around for some time.

There are quotes everywhere saying DSG is good ( and it is ) but expensive when it goes wrong ( and it is )


I think I am just going to ride it out and see what happens... will start putting money to one side though now just in case it does fail.