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T4 climatronic relay clicking

6.3K views 23 replies 6 participants last post by  pimpdriver  
#1 ·
Hi,

2003 T4 Caravelle. When driving along in slow traffic on part throttle (between 1000-2000 rpm) the air con relay keeps clicking in and out.

On this video it sounds like it is the indicator relay clicking!!!!

Also, because it keeps clutching the compressor in and out it makes me kangaroo down the road.



Is it just a job of changing the relay?

If so, what type do I need? (an ebay link would be great).

Many thanks

Steve
 
#4 ·
hi mate had this problem, my issue was fans not working, and so aircon compressor getting too hot, thus clicking in and out, and pulling that fault code. open bonnet as you face it on left of rad pull off sensor plug and short out two of the three wires in different ways, you should be getting fans come on, if you have no fans, you have the problem, which in my case was replacing the fans. you may not notice this as even if the fans don't work you are very unlikely to have an overheating van.

good luck!!!!!!!!
 
#14 ·
the engine doesn't have to be warm for the fans to come one, they come on as soon as the ac is on, did you try shorting the plug on the left of the radiator, the fans will turn on even if the key is in the ignition, that way you know if the relay works as you'll hear it click
 
#18 ·
Dude, its the rads, they both dead i'd say, perhaps one died before the other but they dead, if you have a probe put that on and power the fans individually direct, but im sure you wont see any movement, my fans were dead, one died before I bought the van because it never worked, the other was hanging on.

I got two new fans for a little more that you found for one, veedubmachine is who you need to call, I ordered mine delivered next day!

takes a while to fit them especially if you have aircon but its simple enough.

Good luck!!
 
#20 ·
Have ordered fans from veedubmachine (very quick customer service).

Both fans were ÂŁ102 delivered (air con, manual).

Garage fitting them in 8 days time, along with poly bushes on lower wishbones and ARB bushes.

Taking the Caravelle to Central europe fully laden in mid August, temps could be +30C, and quite a lot of long drags, really need the cooling system in tip top condition.

Thanks for all your help, very much appreciated.


Steve