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Replacing sikaflex'd solar panel on roof

11K views 11 replies 9 participants last post by  upspex  
#1 ·
Hi everyone,
My roof-mounted solar panel has died. I've spent some time with a multimeter and narrowed it down to one of the "cells"/squares, but can't see any obvious failure which I can fix. So- I need to replace the panel.

I believe it's a 100W Biard panel, fitted three years ago. It's stuck with (I assume) sikaflex to the (Reimo LWB) roof. All of the wires/connections and controller are fine and can be re-used.

I'm confident on the electronics, but haven't ever done anything with Sikaflex. Or the removal of it. Options seem to be:
  1. Keep dead panel in place, and bond new matched panel directly on top (easy DIY), giving a rise of say 5mm.
  2. Remove panel somehow, remove sikaflex, bond new one in place

Option 2 is preferable, but might be beyond my DIY confidence. Uberbus is within an hour of Shaftesbury, Dorset, so I might see if they can help, unless there are others closer.

I'd appreciate thoughts on options 1/2 and level of skill required?
 
#4 ·
You need fishing trace high poundage.
Pull it through the join with a sawing action if required.
Should cut it off leaving a little sikaflex to be cleaned off afterwards.
 
#8 ·
the tool in the above post is an excellent piece of kit
I cant tell what the wire is
some is serrated which could be detrimental to your paint
I have the same tool and have been successful using 0.8 or 1mm mig welding wire
basically you are using a cheese wire to cut the sikaflex
mask the roof around your panel with 2" masking tape to prevent damage to the paint
it may also be easier with 2 people ( one on either end) and as stated previously use a sawing action
you should be able to remove it but be patient and persevere you will succeed
I've never heard of anything that will remove sikaflex that wont at the same time damage your paint so be careful if trying to use chemicals like cellulose thinners

T:
 
#9 ·
Lets just say its not going to be fun. :(.....in fact no fun at all.
Flexible solar panels are OK until they fail. Then, because they are self adhesive or sikaflexed on, they are almost impossible to remove. The chances of the paint being undamaged is slim. Either by the sika removal or the heat from the panel.
As long as your new panel is the same size or bigger you should be OK.
We had to remove one recently and we had three guys on it. Two peeling the panel back from the self adhesive backing, and one cutting the adhesive with a sharp trim tool. The remaining adhesive was taken off with a caramac wheel and sander as the roof needed repainting.
Personally I now fit a clear vinyl patch under the panels and bond to that....hopefully if we ever have to take one off again it wont be as bad.
Window fitters cheese wire will be about the best solution for sikaflex, but it may have a tendancey to cut into the edge of the panel.

The more I think about it, the more I would be inclined to fit a new one on top of the old one. I cant believe I am even suggesting that, as I am very particular about doing a professional job ....But its such a pain in the neck if its thoroughly bonded down that it may be worth considering:(.
 
#11 ·
Some great info here- thanks! Before your kind post, GARY117, I'd been learning about cheese wire. For anyone else in the future, look up "windscreen removal wire" on ebay. Choices are generally braided vs. square; some sources say the square-profile wire is much better for removing adhesive. I have some coming in the post.

ed-j, re-bonding on top is a very tempting proposition, especially as it's out of sight, and the panels are thin. I have access to a high-roof barn, but it's still going to be fiddly trying to remove this from the roof of a van without marking the roof too much (I'm assuming temporarily removing a Reimo roof by hand, to work on a bench is just too tricky).

I have a couple of weeks before I get some time to do this... I'll have a think about the stick-on-top option vs. the remove adhesive option.

upspex, I assume you're preference would be to stick roof-rack bars on top and then fit a non-flexible panel to those? Plan C could even be to mount a rigid panel _over_ the flexible one, assuming they use corner supports which are bonded to the roof and there's a little air-gap underneath.